A Guide To The Different Permanent Magnet Materials
There are five main types of permanent magnet material; these are, in order of strength from strongest to weakest, neodymium, samarium cobalt, alnico, ferrite, and flexible rubber.
When designing a magnetic solution, physical strength is not always the most important factor, and each material has its own unique characteristics. Using the links below, you will be able to access information about each type of permanent magnet and the grades available.
Neodymium magnets are the strongest magnets commercially available and are incredibly resistant to demagnetisation. Astonishingly, a neodymium magnet can hold 1,000 times its own weight, however, standard grades have a maximum operating temperature of 80°C and they are not suitable for moist environments unless coated with a corrosion-resistant coating.
Samarium Cobalt Magnets
Samarium cobalt magnets provide approximately two-thirds of the strength of a neodymium magnet equal in size, however, samarium cobalt magnets excel in high-temperature and moist environments as they have superior resistance to corrosion and have a maximum operating temperature of at least 250°C.
Alnico magnets have the widest spectrum of strengths of any permanent magnetic material. It is possible that the Alnico grades with the best magnetic performance in the right application can match the performance of neodymium magnets. However, depending on how they are applied Alnico can be susceptible to demagnetisation.
Although incomparable to rare earth magnets in terms of strength, ferrite magnets are inexpensive giving them a good balance between strength and price. They are also incredibly resistant to corrosion. Their price is the main reason they are the most commonly used magnet for low-level applications with large production runs.
Flexible Rubber Magnets
Flexible magnets are unique in that they use magnetic particles combined within a polymer binder to create magnets in tape or sheet form. Flexible magnets are much weaker than solid magnets of a similar size, however, with a large surface area flexible magnets can be very effective.